Wholesale Discount ISO9001 Certified Pressure Vessel Baffle Boiler Baffle Heat Exchanger Baffle Manufacturer

Short Description:

Material- carbon steel 1.2mm

outer diameter-46mm

high degree-18mm

Finish-electroplate

OEM products are used in auto parts and construction machinery, not only according to the customer’s drawing design and functional requirements, but also to meet the required budget.


Product Detail

Product Tags

Sticking to the principle of “Super High-quality, Satisfactory service” ,We are striving to generally be a very good business partner of you for Wholesale Discount ISO9001 Certified Pressure Vessel Baffle Boiler Baffle Heat Exchanger Baffle Manufacturer, We guaranteed high-quality, if clients were not pleased together with the products’ good quality, you can return inside of 7days with their original states.
Sticking to the principle of “Super High-quality, Satisfactory service” ,We are striving to generally be a very good business partner of you for China Tube Sheets, Tube Sheet, We set a strict quality control system. We have return and exchange policy, and you can exchange within 7 days after receive the wigs if it is in new station and we service repairing free for our products. Remember to feel free to contact us for further information and we will provide you competitive price list then.

Description

 

Product Type customized product
One-Stop Service Mold development and design-submit samples-batch production-inspection-surface treatment-packaging-delivery.      
Process stamping,bending,deep drawing,sheet metal fabrication,welding,laser cutting etc.
Materials carbon steel,stainless steel,aluminum,copper,galvanized steel  etc. 
Dimensions according to customer’s drawings or samples.
Finish Spray painting, electroplating, hot-dip galvanizing, powder coating, electrophoresis, anodizing, blackening, etc.
Application Area Auto parts, agricultural machinery parts, engineering machinery parts, construction engineering parts, garden accessories, environmentally friendly machinery parts, ship parts, aviation parts, pipe fittings, hardware tool parts, toy parts, electronic parts, etc.           

 

Advantags

 

1. More than 10 years of overseas trade expertise.

2. Provide one-stop service from mold design to product delivery.

3. Fast delivery time, about 30-40 days. In stock within one week.

4. Strict quality management and process control (ISO certified manufacturer and factory).

5. More reasonable prices.

6. Professional, our factory has more than 10 years of history in the field of metal stamping sheet metal.

Quality management

 

Shipment Picture

Production Process

01Mold design
02 Mould Processing
03Wire cutting processing
04Mold heat treatment

01. Mold design

02. Mould Processing

03. Wire cutting processing

04. Mold heat treatment

05Mold assembly
06Mold debugging
07Deburring
08electroplating

05. Mold assembly

06. Mold debugging

07. Deburring

08. electroplating

5
09 package

09. Product Testing

10. Package

Types of stamping

We offer single and multistage, progressive die, deep draw, fourslide, and other stamping methods to ensure the most effective method for manufacturing your products. Xinzhe’s experts can match your project with the appropriate stamping by reviewing your uploaded 3D model and technical drawings. 

  • Progressive Die Stamping uses multiple dies and steps to create deeper parts than would typically be achievable through single dies. It also enables multiple geometries per part as they go through various dies. This technique is best suited to high volume and large parts such as those in the automotive industry. Transfer die stamping is a similar process, except progressive die stamping involves a workpiece attached to a metal strip pulled through the entire process. Transfer die stamping removes the workpiece and moves it along a conveyor. 
  • Deep Draw Stamping creates stampings with deep cavities, like enclosed rectangles. This process creates rigid pieces since the extreme deformation of the metal compresses its structure into a more crystalline form. Standard draw stamping, which involves shallower dies used to shape the metal, is also commonly utilized. 
  • Fourslide Stamping shapes parts from four axes instead of from one direction. This method is used to manufacture small intricate parts including electronics components such as phone battery connectors. Offering more design flexibility, lower production costs, and faster manufacturing times, fourslide stamping is popular in aerospace, medical, automotive, and electronics industries. 
  • Hydroforming is an evolution of stamping. Sheets are placed on a die with a bottom shape, while the upper shape is a bladder of oil that fills to high pressure, pressing the metal into the shape of the lower die. Multiple parts can be hydroformed simultaneously. Hydroforming is a quick and accurate technique, though it requires a trim die to cut the parts out of the sheet afterward. 
  • Blanking cuts pieces out from the sheet as an initial step before forming. Fineblanking, a variation of blanking, makes precise cuts with smooth edges and a flat surface. 
  • Coining is another type of blanking that creates small round workpieces. Since it involves significant force to form a small piece, it hardens the metal and removes burrs and rough edges. 
  • Punching is the opposite of blanking; it involves removing material from the workpiece instead of removing material to create a workpiece. 
  • Embossing creates a three-dimensional design in the metal, either raised above the surface or through a series of depressions. 

Bending happens on a single axis and is often used to create profiles in U, V, or L shapes. This technique is accomplished by clamping one side and bending the other over a die or pressing the metal into or against a die. Flanging is bending for tabs or parts of a workpiece instead of the whole part. 

FAQ

Q1: What shall we do if we do not have drawings?
A1: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.

Q2: What makes you different from others?
A2: 1) Our Excellent Service We will submit the quotation in 48 hours if getting detailed information during working days. 2) Our quick manufacturing time For Normal orders, we will promise to produce within 3 to 4 weeks. As a factory, we can ensure the delivery time according to the formal contract.

Q3:Is it possible to know how are my products going on without visiting your company?
A3: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.

Q4: Can I have a trial order or samples only for several pieces?
A4: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.

Sticking to the principle of “Super High-quality, Satisfactory service” ,We are striving to generally be a very good business partner of you for Wholesale Discount ISO9001 Certified Pressure Vessel Baffle Boiler Baffle Heat Exchanger Baffle Manufacturer, We guaranteed high-quality, if clients were not pleased together with the products’ good quality, you can return inside of 7days with their original states.
Wholesale Discount China Tube Sheets and Tube Sheet, We set a strict quality control system. We have return and exchange policy, and you can exchange within 7 days after receive the wigs if it is in new station and we service repairing free for our products. Remember to feel free to contact us for further information and we will provide you competitive price list then.


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