Customized processing of punched gear metal parts
Description
| Product Type | customized product | |||||||||||
| One-Stop Service | Mold development and design-submit samples-batch production-inspection-surface treatment-packaging-delivery. | |||||||||||
| Process | stamping，bending，deep drawing,sheet metal fabrication，welding，laser cutting etc. | |||||||||||
| Materials | carbon steel,stainless steel,aluminum,copper,galvanized steel etc. | |||||||||||
| Dimensions | according to customer's drawings or samples. | |||||||||||
| Finish | Spray painting, electroplating, hot-dip galvanizing, powder coating, electrophoresis, anodizing, blackening, etc. | |||||||||||
| Application Area | Auto parts, agricultural machinery parts, engineering machinery parts, construction engineering parts, garden accessories, environmentally friendly machinery parts, ship parts, aviation parts, pipe fittings, hardware tool parts, toy parts, electronic parts, etc. | |||||||||||
Types of stamping
We offer single and multistage, progressive die, deep draw, fourslide, and other stamping methods to ensure the most effective method for manufacturing your products. Xinzhe’s experts can match your project with the appropriate stamping by reviewing your uploaded 3D model and technical drawings.
- Progressive Die Stamping uses multiple dies and steps to create deeper parts than would typically be achievable through single dies. It also enables multiple geometries per part as they go through various dies. This technique is best suited to high volume and large parts such as those in the automotive industry. Transfer die stamping is a similar process, except progressive die stamping involves a workpiece attached to a metal strip pulled through the entire process. Transfer die stamping removes the workpiece and moves it along a conveyor.
- Deep Draw Stamping creates stampings with deep cavities, like enclosed rectangles. This process creates rigid pieces since the extreme deformation of the metal compresses its structure into a more crystalline form. Standard draw stamping, which involves shallower dies used to shape the metal, is also commonly utilized.
- Blanking cuts pieces out from the sheet as an initial step before forming. Fineblanking, a variation of blanking, makes precise cuts with smooth edges and a flat surface.
- Coining is another type of blanking that creates small round workpieces. Since it involves significant force to form a small piece, it hardens the metal and removes burrs and rough edges.
- Punching is the opposite of blanking; it involves removing material from the workpiece instead of removing material to create a workpiece.
- Embossing creates a three-dimensional design in the metal, either raised above the surface or through a series of depressions.
- Bending happens on a single axis and is often used to create profiles in U, V, or L shapes. This technique is accomplished by clamping one side and bending the other over a die or pressing the metal into or against a die. Flanging is bending for tabs or parts of a workpiece instead of the whole part.
Quality management
Vickers hardness instrument.
Profile measuring instrument.
Spectrograph instrument.
Three coordinate instrument.
Shipment Picture
Production Process
01. Mold design
02. Mould Processing
03. Wire cutting processing
04. Mold heat treatment
05. Mold assembly
06. Mold debugging
07. Deburring
08. electroplating
09. Product Testing
10. Package
The Stamping Process
Metal stamping is a manufacturing process in which coils or flat sheets of material are formed into specific shapes. Stamping encompasses multiple forming techniques such as blanking, punching, embossing, and progressive die stamping, to mention just a few. Parts use either a combination of these techniques or independently, depending on the piece’s complexity. In the process, blank coils or sheets get fed into a stamping press which uses tools and dies to form features and surfaces in the metal. Metal stamping is an excellent way to mass-produce various complex parts, from car door panels and gears to small electrical components used in phones and computers. Stamping processes are highly-adopted in automotive, industrial, lighting, medical, and other industries.
Precision Metal Stamping Capabilities
Xinzhe Metal Stampings is a leading stamped metal parts manufacturer of custom component parts from a variety of base materials. We offer a wide range of precision metal stamping capabilities, including: Blanking, Bending, Coining, Forming, Piercing, etc.
We can produce custom component parts from a variety of metals, including: Aluminum, Brass, Stainless Steel, Beryllium Copper, Inconel, etc.
We have the expertise and experience to produce high-quality, precision metal stamped parts for a wide range of industries, including: Aerospace,Automotive,Medical,Electronics, Industrial, Furniture, etc.
We have the precision metal stamping capabilities to produce complex, high-quality parts from a variety of materials. We use state-of-the-art equipment and techniques to ensure that our parts meet the highest quality standards.
We are committed to providing our customers with the best possible service. We work closely with our customers to understand their needs and requirements. We then use our expertise to develop and produce custom component parts that meet their exact specifications.
If you are looking for a precision metal stamping company that can produce high-quality, custom component parts, contact Xinzhe Metal Stampings today. We would be happy to discuss your project with you and provide you with a free quote.
